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Screw Pump×伏虎金属工業 - メーカー・企業と製品の一覧

Screw Pumpの製品一覧

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Blending Pump (BQ Type) with Agitation Function Dual-Screw Pump

A dual-axis screw pump with mixing function that transfers and mixes multiple liquids with just the pump!

The "Blending Pump (BQ Type)" is a dual-axis screw pump with stirring functionality that can transport multiple liquids or a combination of liquids and powders while kneading and mixing them. This eliminates the need for a stirring machine (stirring process) that was previously necessary in the manufacturing process, significantly simplifying the process by allowing a single compact pump to perform both transportation and kneading/mixing roles. Not only does it achieve substantial cost reductions in equipment, but it also enables simultaneous liquid transfer and mixing, leading to a significant reduction in production lead time and an increase in production efficiency. 【Features】 ■ Significant reduction in production lead time and increased production efficiency ■ No need for stirring machines or auxiliary equipment ■ Non-contact rotating parts ■ Contamination-free due to sanitary design ■ Equipped with the ability to mix uniformly while transporting liquids of low to high viscosity *For more details, please refer to the catalog or feel free to contact us.

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Radial rubber pump *A pump that can also discharge wastewater mixed with small stones!

A hygienic and heat-resistant self-priming stainless steel pump, ideal for the transfer of brewing liquids and industrial chemicals!

The self-priming stainless steel pump "Radial Rubber Pump" is a pump that draws in and discharges liquid by changing the volume of the impeller due to pressure changes. The impeller is made of rubber or silicone, which offers strong elasticity and excellent durability. The stainless steel pump casing is resistant to rust. 【Features】 ■ Self-priming with just one switch, without the need for priming water ■ Simple structure for easy handling and maintenance ■ Made of stainless steel, providing excellent corrosion resistance ■ Capable of pumping liquids mixed with slurry or viscous liquids ■ Continues to draw in even when air or gas is mixed in *For more details, please request materials or download the catalog.

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  • Special Pump

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[Case Study] Defoaming Pump with Deairing Function - Twin-Screw Pump

Simultaneously achieving liquid delivery and degassing! Case studies of degassing pumps active in various industries are featured.

This document is a collection of case studies for the two-axis screw pump with degassing functionality, known as the "Deforming Pump," which allows for liquid transfer while degassing. It introduces examples that address one of the major challenges in pump transfer: the issue of air contamination in fluids, which leads to quality degradation and the generation of defective products. [Featured Cases] - Transfer of miso: Annual improvement effect of 4 million yen - Transfer of chocolate: Annual improvement effect of 5 million yen - Self-priming of tomato puree: Annual improvement effect of 3 million yen - Transfer of facial cream and toothpaste: Annual improvement effect of 3 million yen - Degassed transfer of resin: Annual improvement effect of 20 million yen, etc. For more details, please refer to the catalog or feel free to contact us.

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Defoaming Pump with Deairing Function, 2-Axis Screw Pump

Transferring liquid while degassing" - for the transfer of low-viscosity liquids such as miso and cosmetic creams in food and pharmaceutical cosmetics, achieving "high self-priming that cannot be imagined with non-contact pumps.

The "Deforming Pump" is a pump that achieves high self-priming (-10m) "defoaming liquid transfer" while possessing the characteristics of a two-axis screw pump, such as non-contact, no shear, no pulsation, and no agitation. Since the shaft seal does not come into contact with the liquid, a mechanical seal is unnecessary. There is no concern about contamination from metal powders or other materials due to the absence of contact between parts. The need for a defoaming device is eliminated, allowing for a reduction in equipment costs. 【This pump solves the following challenges associated with transfer】 ■ Reducing the risk of air bubbles and foreign matter contamination in the liquid ■ Eliminating filling defects and molding defects ■ Preventing liquid leakage and seizing 【Features】 ■ The seal-less function of the shaft seal that does not come into contact with the liquid allows for complete dryness and self-priming capability ■ No priming water required, can run dry ■ Achieves high self-priming capability of -10.0m while being a non-contact pump ■ Minimal shape destruction for smooth transfer ■ Eliminates the need for a defoaming process with a defoaming device, resulting in reduced equipment costs *For more details, please request materials or view the PDF data available for download.

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Introduction case in the field of chemistry: Gel

Introducing a case study on the implementation of a deforming pump for gel transfer!

Here is an example of gel transfer in the field of chemistry. Due to the presence of air bubbles, a problem arose with variability in the filling. Therefore, we improved the filling consistency by transferring the liquid with a deforming pump while degassing. 【Case Overview】 ■ Purpose: Degassing and filling of high-viscosity gel ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Gel ■ Issues: Variability in filling due to trapped air bubbles ■ Improvements: Improved filling consistency by transferring the liquid with a deforming pump while degassing *For more details, please refer to the PDF document or feel free to contact us.

  • pic_vq_screw.jpg
  • Special Pump
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[Case Studies in the Field of Chemistry] Detergent Solvents and Resin Solvents

Introducing a case study on the implementation of screw pumps for the transfer of detergent solvents and resin solvents!

Here is an example of the transfer of detergent solvents and resin solvents in the field of chemistry. We were struggling with the transfer of high-viscosity resins and the cleaning of adhesive transfer liquids. By introducing a screw pump, we were able to achieve stable transfer of high-viscosity liquids at a large flow rate. The cleaning line that previously required a booster pump can now be handled by a single screw pump, leading to simplification of the line and savings in running costs. 【Case Overview】 ■ Purpose: Supply line to the tank ■ Model: Dual-axis screw pump, SQ type ■ Liquid name: Detergent solvent, resin solvent ■ Issues: Struggled with the transfer of high-viscosity resins and cleaning of adhesive transfer liquids ■ Improvements: Stable transfer of high-viscosity liquids at a large flow rate is now possible with the screw pump      The cleaning line that previously required a booster pump can now be managed by one unit *For more details, please refer to the PDF document or feel free to contact us.

  • pic_screw.jpg
  • Special Pump
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Case study in the field of chemistry: tea leaves

Introducing a case study on the introduction of screw pumps for the transportation of tea leaves!

Here is an example of the transfer of tea leaves in the field of chemistry. A problem arose where we wanted to transfer a liquid containing a large amount of tea leaves using a non-contact pump with as low a moisture content as possible, but there was no pump that could transfer the tea leaves stably without clogging inside the pump. By using a screw pump, we were able to achieve stable transfer at a lower moisture content than requested. 【Case Overview】 ■ Purpose: To transfer without breaking solid materials ■ Model: Twin-screw pump SQW type ■ Liquid name: Tea leaves ■ Issues: There was no pump that could transfer tea leaves stably without clogging inside the pump ■ Improvements: By using a screw pump, stable transfer at a lower moisture content than requested became possible *For more details, please refer to the PDF document or feel free to contact us.

  • pic_conveyer.jpg
  • pic_sqw03.jpg
  • Special Pump
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Case in the field of chemistry: Isopropyl alcohol & aluminum slurry

Introducing an example of transporting isopropyl alcohol and aluminum slurry!

Here is an example of the transfer of isopropyl alcohol and aluminum slurry in the field of chemistry. We were using a centrifugal pump, but we had to replace the pump every six months, which was cumbersome and led to a decrease in productivity. Therefore, we introduced a screw pump. The wear resistance improved, allowing for 10 years of use without replacing major components. We eliminated pump costs and replacement efforts, resulting in an improvement effect of 2 million per year. 【Case Summary】 ■ Objective: Improvement of wear resistance ■ Model: Dual-axis screw pump SQ type ■ Liquid name: Isopropyl alcohol & aluminum slurry ■ Issues: The replacement was cumbersome and productivity decreased, so we were looking for a pump that was resistant to wear. ■ Improvements: By introducing a screw pump, we eliminated pump costs and replacement efforts. *For more details, please refer to the PDF document or feel free to contact us.

  • pic_screw.jpg
  • Special Pump
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Case study in the field of chemistry: Slurry liquid

Introducing a case study on the implementation of a non-contact screw pump for the transfer of slurry!

Here is an example of slurry liquid transfer in the field of chemistry. We were using a contact-type pump, but issues arose with component wear and foreign matter contamination due to the transfer liquid containing slurry. By using a non-contact screw pump, we were able to reduce running costs associated with component wear and decrease the risk of foreign matter contamination in the transfer liquid. 【Case Overview】 ■ Purpose: Supply to the spray line ■ Model: Dual-axis screw pump, SQ type ■ Liquid Name: Slurry liquid ■ Issues: Component wear and foreign matter contamination due to transfer liquid containing slurry ■ Improvements: Reduced running costs due to component wear by using a non-contact screw pump *For more details, please refer to the PDF document or feel free to contact us.

  • pic_screw.jpg
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Case Study in the Field of Chemistry: Polymer Solution

Introducing a case study on the implementation of a deforming pump for the transfer of polymer solutions!

Here is an example of the transfer of polymer solutions in the field of chemistry. There are various liquids ranging from low to high viscosity, and we were requested to extract all of them. Therefore, we improved the system to allow the transfer of low to high viscosity liquids using a single pump by employing a deforming pump. 【Case Overview】 ■ Objective: Defoaming and extraction transfer from the tank ■ Model: VQ type twin-screw pump with defoaming function ■ Liquid Name: Polymer solution ■ Issues: Various liquids ranging from low to high viscosity that need to be extracted ■ Improvements: Enabled the transfer of low to high viscosity liquids using a single pump by employing a deforming pump *For more details, please refer to the PDF document or feel free to contact us.

  • pic_vq_screw.jpg
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[Case Study in the Food Sector] Bread Dough

Introducing a case study on the implementation of a deforming pump for the transport of dough!

Here is an example of transferring bread dough in the food sector. We wanted to portion the bread dough mixed by the mixer into trays, but due to the high liquid viscosity, there were no pumps available for transfer, resulting in time-consuming manual work. By using a deforming pump, we were able to quantitatively portion the bread dough, which was moved from the mixer to a hopper, with the push of a button, leading to reduced labor costs and improved production efficiency. [Case Overview] ■ Purpose: Self-priming from the hopper ■ Model: VQ type twin-screw pump with degassing function ■ Liquid Name: Bread dough ■ Issues: There were no pumps available for transfer, leading to time-consuming manual work ■ Improvements: By using a deforming pump, it became possible to quantitatively portion with the push of a button *For more details, please refer to the PDF document or feel free to contact us.

  • pic_vq_screw.jpg
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[Case Study in the Food Sector] Ground Meat

Introducing a case study on the implementation of a deforming pump for the transportation of minced meat!

Here is an example of the transfer of minced meat in the food sector. Previously, a snake pump was used, but it required pushing the transfer liquid into the pump with a pusher from the mixer, leading to issues such as space constraints and labor-intensive operations. By using a deforming pump, self-priming from the hopper without a pusher became possible. Additionally, the use of a non-contact pump reduced the risk of foreign material contamination and shortened the time required for disassembly and cleaning. [Case Overview] ■ Purpose: Transfer from mixer to filling line ■ Model: Twin-screw pump with degassing function, VQ type ■ Liquid Name: Minced meat ■ Issues: There was a risk of foreign material contamination with contact pumps, and disassembly and cleaning took a long time. ■ Improvements: By using a deforming pump, self-priming from the hopper without a pusher became possible. The transfer while degassing in the subsequent molding line reduced the defect rate in molding. *For more details, please refer to the PDF document or feel free to contact us.

  • pic_vq_screw.jpg
  • Special Pump
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Case study of introduction in the food sector: liquid eggs

Introducing a case where a non-contact screw pump was implemented for the transfer of liquid eggs!

Here is an example of the transfer of liquid eggs in the food sector. Existing vane pumps experience rapid wear due to the entry of eggshells, leading to changes in egg quality. By using a non-contact screw pump, we have made it less prone to wear even when shells enter, resulting in fewer changes in liquid quality. 【Case Overview】 ■ Objective: To improve wear resistance and transport without changes in liquid quality ■ Model: Dual-shaft screw pump, SQ type ■ Liquid Name: Liquid eggs ■ Issues: Existing vane pumps wear out quickly due to the entry of eggshells ■ Improvements: By using a non-contact screw pump, it has become less prone to wear and fewer changes in liquid quality *For more details, please refer to the PDF document or feel free to contact us.

  • pic_screw.jpg
  • Special Pump
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[Examples of Implementation in the Food Sector] Fruits (Peaches, Strawberries)

Introducing a case of implementing a dual-axis screw pump for the transport of fruits!

Here is an example of transporting fruits (peaches and strawberries) in the food sector. Fruits were being transported on a conveyor and crushed in a mixer, but this batch process took time, required space, and was also quite dirty. Therefore, a twin-screw pump with a screw conveyor was introduced. By increasing the inlet size, peaches and strawberries could be directly fed in and transported inline while being crushed. [Case Overview] - Purpose: To combine the roles of the conveyor and mixer into one machine and eliminate dirt - Model: Twin-screw pump, SQW type - Liquid Name: Fruits (peaches and strawberries) - Issues: The batch process took time, required space, and was visibly dirty - Improvements: By using a twin-screw pump with a screw conveyor and increasing the inlet size, peaches and strawberries could be directly fed in, eliminating the need for conveyor space and freeing up strategic space. *For more details, please refer to the PDF document or feel free to contact us.

  • pic_conveyer.jpg
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Examples of Pump Introduction in the Seasoning Liquid Field: Liquid Seasoning Transfer Cases

Introducing a case study on the introduction of a twin-screw pump for the transfer of liquid seasoning!

Here is an example of transferring liquid seasonings in the field of seasoning liquids. Due to its high viscosity (approximately 100,000 CP), we received inquiries that a large-sized rotary pump is required to achieve a flow rate of 40 L/min. Therefore, we proposed the SQ-50 (2S type) pump, which is a screw pump capable of transferring even high-viscosity liquids at increased rotation, and is also more compact. [Case Overview] ■ Purpose: Extraction from a 1-ton container ■ Model: Dual-shaft screw pump SQ type ■ Liquid Name: Liquid seasoning ■ Issue: Due to high viscosity (approximately 100,000 CP), a large-sized rotary pump is needed to achieve a flow rate of 40 L/min ■ Improvement: The screw pump can transfer at increased rotation even with high viscosity, allowing for a more compact solution with the SQ-50 (2S type) pump. *For more details, please refer to the PDF document or feel free to contact us.

  • pic_screw.jpg
  • Special Pump
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